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Evidence Official manual procedure + safety analysis Applies to Handheld-cutting-capable M2 and M3 families Safety Open-beam laser, transmitted beam, fire, fumes, hot metal Updated 2026-08-21

Use handheld cutting mode

Handheld cutting creates a transmitted-beam hazard behind the work as well as reflections and sparks in front. The area behind the cut is part of the laser-controlled setup.

Provide a suitable beam termination

Do not cut toward a wall, floor, person, cylinder, cable, window, or unknown backing. Use a non-combustible support and beam-management arrangement designed for the actual wavelength and power. Thin metal becoming penetrated does not make the beam harmless.

Setup

  1. Complete the handheld conversion under isolation.
  2. Identify clean, uncoated material and thickness; assess the fume/fire hazard.
  3. Remove combustible debris and establish barriers/PPE/access control.
  4. Provide local extraction that captures fumes without creating an unstable workpiece.
  5. Fit the correct clean cutting tip/nozzle and confirm the protective window is undamaged.
  6. Connect the specified assist gas through compatible rated hardware and verify stable delivery.
  7. Attach any required work/contact clamp to clean metal in the documented configuration.
  8. Select handheld cutting mode and a verified baseline for the actual source and material.

Controlled test

Clamp a short representative coupon so the offcut cannot fall onto a hose or person. Plan the line, body position, cable route, transmitted-beam zone, and stop point. Keep the head at the specified geometry and maintain a steady travel direction. Trigger only after the tip/contact/safety state is correct; release before changing position.

Afterward, isolate or place the system in its documented safe state before examining the kerf. Use tools suitable for hot, sharp metal.

Diagnose without guessing

  • No penetration: confirm correct mode/source/process, head/tip, focus/stand-off, gas, clean optics, material thickness, and actual output before adding energy.
  • Large ragged kerf: check travel consistency, tip condition/geometry, gas, focus, and excessive heat input.
  • Cut starts then stops: check contact/work clamp, trigger, gas stability, source/chiller alarms, cable/connector movement, and protective-window condition.
  • Sparks or beam toward the operator: stop immediately and redesign direction, support, and beam termination.

Handheld cutting is not a substitute for the CNC enclosure when the table can perform the job more predictably. Prefer the controlled CNC path whenever it materially reduces exposure and handling risk.